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| THO > SEC Filings for THO > Form 10-K on 29-Sep-2009 | All Recent SEC Filings |
29-Sep-2009
Annual Report
We believe an important determinant of demand for recreation vehicles is
demographics. The baby boomer population is now reaching retirement age and
retirees are a large market for our products. The baby boomer retiree population
in the United States is expected to grow five times as fast as the total United
States population. We believe a primary indicator of the strength of the
recreation vehicle industry is retail RV sales, which we closely monitor to
determine industry trends. Recently, although the entire RV industry has been
weak, the towable segment of the RV industry has been stronger than the
motorized segment. For the towable segment, retail sales as reported by
Statistical Surveys, Inc. were down approximately 31% for the seven months ended
July 31, 2009 compared with the same period last year. The motorized segment was
down approximately 42%. Tighter retail credit and lower consumer confidence
appear to affect the motorized segment more severely.
Economic or industry-wide factors affecting our recreation vehicle business
include raw material costs of commodities used in the manufacture of our
product. Material cost is the primary factor determining our cost of products
sold. Material costs have generally been flat in 2009. Future increases in raw
material costs would impact our profit margins negatively if we were unable to
raise prices for our products by corresponding amounts.
Government entities are the primary users of our buses. Demand in this segment
is subject to fluctuations in government spending on transit. In addition, hotel
and rental car companies are also major users of our small and mid-size buses
and therefore travel is an important indicator for this market. The majority of
our buses have a 5-year useful life and are being continuously replaced by
operators. According to the Mid Size Bus Manufacturers Association, unit sales
of small and mid-sized buses are down 12.1% for the six months ended June 30,
2009 compared with the same period last year. Bus sales may benefit from the
U.S. government's emphasis on mass transportation in the American Reinvestment
and Recovery Act stimulus package.
We do not expect the current condition of the U.S. auto industry, including the
recent bankruptcy filings and reorganizations of General Motors and Chrysler, to
have a significant impact on our supply of chassis. Supply of chassis is
adequate for now and we believe that on-hand inventory would compensate for
changes in supply schedules if they occur. To date, we have not noticed any
unusual cost increases from our chassis suppliers. If the condition of the U.S.
auto industry significantly worsens, this could result in supply interruptions
and a decrease in our sales and earnings while we obtain replacement chassis
from other sources.
FISCAL 2009 VS. FISCAL 2008
Change
Fiscal 2009 Fiscal 2008 Amount %
NET SALES
Recreation Vehicles
Towables $ 953,279 $ 1,763,099 $ (809,820) (45.9)
Motorized 161,727 461,856 (300,129) (65.0)
Total Recreation Vehicles 1,115,006 2,224,955 (1,109,949) (49.9)
Buses 406,890 415,725 (8,835) (2.1)
Total $ 1,521,896 $ 2,640,680 $ (1,118,784) (42.4)
# OF UNITS
Recreation Vehicles
Towables 43,300 78,888 (35,588) (45.1)
Motorized 2,165 5,863 (3,698) (63.1)
Total Recreation Vehicles 45,465 84,751 (39,286) (46.4)
Buses 6,145 6,280 (135) (2.1)
Total 51,610 91,031 (39,421) (43.3)
% of % of
Segment Segment Change
Fiscal 2009 Net Sales Fiscal 2008 Net Sales Amount %
GROSS PROFIT
Recreation Vehicles
Towables $ 111,475 11.7 $ 246,505 14.0 $ (135,030) (54.8)
Motorized 272 0.2 35,928 7.8 (35,656) (99.2)
Total Recreation
Vehicles 111,747 10.0 282,433 12.7 (170,686) (60.4)
Buses 40,790 10.0 39,993 9.6 797 2.0
Total $ 152,537 10.0 $ 322,426 12.2 $ (169,889) (52.7)
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SELLING, GENERAL AND ADMINISTRATIVE EXPENSES Recreation Vehicles Towables $ 64,441 6.8 $ 102,356 5.8 $ (37,915) (37.0) Motorized 19,695 12.2 28,899 6.3 (9,204) (31.8) Total Recreation Vehicles 84,136 7.5 131,255 5.9 (47,119) (35.9) Buses 22,782 5.6 18,088 4.4 4,694 26.0 Corporate 17,660 - 27,725 - (10,065) (36.3) Total $ 124,578 8.2 $ 177,068 6.7 $ (52,490) (29.6) |
INCOME (LOSS) BEFORE INCOME
TAXES
Recreation Vehicles
Towables $ 47,347 5.0 $ 146,306 8.3 $ (98,959) (67.6)
Motorized (29,728) (18.4) (522) (0.1) (29,206) (5595.0)
Total Recreation
Vehicles 17,619 1.6 145,784 6.6 (128,165) (87.9)
Buses 17,422 4.3 21,132 5.1 (3,710) (17.6)
Corporate (11,646) - (14,509) - 2,863 19.7
Total $ 23,395 1.5 $ 152,407 5.8 $ (129,012) (84.6)
As of As of Change
ORDER BACKLOG July 31, 2009 July 31, 2008 Amount %
Recreation Vehicles
Towables $ 262,072 $ 106,792 $ 155,280 145.4
Motorized 36,256 38,774 (2,518) (6.5)
Total Recreation Vehicles 298,328 145,566 152,762 104.9
Buses 289,531 260,805 28,726 11.0
Total $ 587,859 $ 406,371 $ 181,488 44.7
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CONSOLIDATED
Net sales and gross profit for fiscal 2009 decreased 42.4% and 52.7%
respectively, compared to fiscal 2008. Selling, general and administrative
expenses for fiscal 2009 decreased 29.6% compared to fiscal 2008. Income before
income taxes for fiscal 2009 decreased 84.6% compared to fiscal 2008. The
specifics on changes in net sales, gross profit, selling, general and
administrative expense and income before income taxes are addressed in the
segment reporting below.
Corporate costs in selling, general and administrative were $17,660 for fiscal
2009 compared to $27,725 for fiscal 2008. This decrease of $10,065 is primarily
due to a decrease of $3,142 in insurance related expense, $1,532 in audit and
tax related fees, $1,414 in self-insured workers compensation costs, $1,569 in
legal and professional fees, and $828 in incentive based compensation. These
decreases resulted from the overall decline in our business and cost reduction
efforts. In addition, the Company's expense for probable losses related to
vehicle repurchase commitments decreased by $1,176 due to a decrease in actual
and anticipated repurchase activity resulting from lower dealer inventory.
Corporate interest and other income was $6,014 for fiscal 2009 compared to
$13,333 for fiscal 2008. The decrease of $7,319 is attributed to a $5,792
decrease in interest income due to lower interest rates and the contractual
terms of our auction rate securities which restrict the maximum yearly interest
earned and a $1,519 decrease in income from TCC, our former joint venture, which
dissolved in September 2008.
The overall annual effective tax rate for fiscal 2009 was 26.7% on $23,395 of
income before income taxes, compared to 39.2% on $152,407 of income before
income taxes for fiscal 2008. The primary reasons for this decrease in rate were
(1) the benefit derived from recording Qualified Alternative Fuel Motor Vehicle
("QAFMV") credits for fiscal years ended 2007 and 2008 in the current year
provision and the current year 2009 QAFMV credits received (2) recording the
benefit derived from amending the Company's federal and state income tax returns
as a result of the Company's IRS examination (3) the benefit of changes in
legislation relative to the Company's fiscal year 2008 research and development
credit and (4) adjustments to the Company's income taxes payable as a result of
entries to correct the Company's prior year deferred taxes and state tax
expense. The income tax payable adjustments are for FASB Interpretation No. 48
("FIN 48") deferred tax assets, accrued dealer incentives, and an adjustment for
the difference between state income tax expense accrued vs. paid.
The changes in costs and price within the Company's business due to inflation
were not significantly different from inflation in the United States economy as
a whole. Levels of capital investment, pricing and inventory investment were not
materially affected by changes caused by inflation.
SEGMENT REPORTING
Towable Recreation Vehicles
Analysis of Change in Net Sales for Fiscal 2009 vs. Fiscal 2008
% of % of
Segment Segment Change %
Fiscal 2009 Net Sales Fiscal 2008 Net Sales Amount Change
NET SALES:
Towables
Travel Trailers $ 489,637 51.3 $ 864,796 49.0 $ (375,159) (43.4)
Fifth Wheels 425,826 44.7 839,168 47.6 (413,342) (49.3)
Other 37,816 4.0 59,135 3.4 (21,319) (36.1)
Total Towables $ 953,279 100.0 $ 1,763,099 100.0 $ (809,820) (45.9)
% of % of
Segment Segment Change %
Fiscal 2009 Shipments Fiscal 2008 Shipments Amount Change
# OF UNITS:
Towables
Travel Trailers 28,292 65.4 48,855 61.9 (20,563) (42.1)
Fifth Wheels 13,823 31.9 28,169 35.7 (14,346) (50.9)
Other 1,185 2.7 1,864 2.4 (679) (36.4)
Total Towables 43,300 100.0 78,888 100.0 (35,588) (45.1)
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IMPACT OF CHANGE IN PRICE ON NET SALES:
%
Increase /(Decrease)
Towables
Travel Trailer (1.3) %
Fifth Wheel 1.6 %
Other 0.3 %
Total Towables (0.8) %
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The decrease in towable net sales of 45.9% resulted primarily from a 45.1%
decrease in unit shipments and an 0.8% decrease in the impact of the change in
the net price per unit. The overall industry decrease in wholesale unit
shipments of towables for August 2008 through July 2009 was 51.2%, according to
statistics published by the RVIA.
The impact of the change in net price per unit of towables was a decrease of
0.8%, which included decreases in travel trailers of 1.3% and increases in fifth
wheels of 1.6%, in fiscal year 2009 as compared to fiscal year 2008. The primary
reason for the decrease or nominal increase in the change in the net price per
unit is due to heavier discounting and increased incentives in fiscal 2009
necessitated by prevailing depressed market conditions. This decrease created by
discounting was offset, to varying degrees, by continued consumer demands for
additional features or upgrades.
Cost of products sold decreased $674,790 to $841,804 or 88.3% of towable net
sales for fiscal 2009 compared to $1,516,594 or 86.0% of towable net sales for
fiscal 2008. The change in material, labor, freight-out and warranty comprised
$626,299 of the $674,790 decrease in
cost of products sold and was due to decreased sales volume. In addition, in
fiscal 2008 cost of products sold included an impairment and other charges of
$5,711, of which $5,411 related to the sale of our Thor California subsidiary
and $300 related to the write-down of certain properties to fair value.
Material, labor, freight-out and warranty as a percentage of net sales increased
to 79.8% from 78.7% from fiscal 2008 to 2009. The 1.1% increase as a percentage
of net sales is due primarily to the additional discounting in fiscal 2009.
These costs in relation to gross sales remained consistent with fiscal 2008.
Manufacturing overhead decreased $42,780 to $80,837 in fiscal 2009 compared to
$123,617 in fiscal 2008. Variable costs in manufacturing overhead decreased
$41,493 to $68,679 or 7.2% of towable net sales for fiscal 2009 compared to
$110,172 or 6.2% of towable net sales for fiscal 2008 due to lower production.
Fixed costs in manufacturing overhead, which consist primarily of facility costs
and property taxes, decreased $1,287 to $12,158 in fiscal 2009 from $13,445 in
fiscal 2008.
Towable gross profit decreased $135,030 to $111,475 or 11.7% of towable net
sales for fiscal 2009 compared to $246,505 or 14.0% of towable net sales for
fiscal 2008. The decrease in gross profit was due primarily to the 45.1%
decrease in unit sales volume and the additional discounting during fiscal 2009.
Selling, general and administrative expenses were $64,441 or 6.8% of towable net
sales for fiscal 2009 compared to $102,356 or 5.8% of towable net sales for
fiscal 2008. The primary reason for the $37,915 decrease in selling, general and
administrative expenses was decreased net sales, which caused related
commissions, bonuses and other compensation to decrease by $32,385. In addition,
advertising and selling related costs decreased $2,708 due to decreased sales
activity and legal and settlement costs decreased $1,604 due to the resolution
of various legal and product disputes.
Towable income before income taxes decreased to 5.0% of towable net sales for
fiscal 2009 from 8.3% of towable net sales for fiscal 2008. The primary factor
for this decrease was the reduction in unit sales coupled with additional
discounting.
Motorized Recreation Vehicles
Analysis of Change in Net Sales for Fiscal 2009 vs. Fiscal 2008
% of % of
Segment Segment Change %
Fiscal 2009 Net Sales Fiscal 2008 Net Sales Amount Change
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NET SALES:
Motorized
Class A $ 89,477 55.3 $ 306,577 66.4 $ (217,100) (70.8)
Class C 62,789 38.8 152,134 32.9 (89,345) (58.7)
Other 9,461 5.9 3,145 0.7 6,316 200.8
Total Motorized $ 161,727 100.0 $ 461,856 100.0 $ (300,129) (65.0)
% of % of
Segment Segment Change %
Fiscal 2009 Shipments Fiscal 2008 Shipments Amount Change
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# OF UNITS: Motorized Class A 913 42.2 3,192 54.4 (2,279) (71.4) Class C 1,131 52.2 2,631 44.9 (1,500) (57.0) Other 121 5.6 40 0.7 81 202.5 Total Motorized 2,165 100.0 5,863 100.0 (3,698) (63.1) |
IMPACT OF CHANGE IN PRICE ON NET SALES:
%
Increase/(Decrease)
Motorized
Class A 0.6 %
Class C (1.7) %
Other (1.7) %
Total Motorized (1.9) %
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The decrease in motorized net sales of 65.0% resulted primarily from a 63.1%
decrease in unit shipments and the impact of a 1.9% decrease in the impact of
the change in net price per unit. The overall industry decrease in wholesale
unit shipments of motorhomes for the period August 2008 through July 2009 was
70.2% according to statistics published by the RVIA.
The impact of the change in the net price per unit of motorized was a decrease
of 1.9%, which included increases in Class A motorized units of 0.6%, and
decreases in Class C motorized units of 1.7% in fiscal year 2009 as compared to
fiscal year 2008. The nominal increase or decrease in the impact in net price
per unit is attributable to much greater discounting and increased wholesale and
retail incentives in fiscal 2009 in response to the significant contraction
within the motorized market. The negative effects of the increase in discounting
was offset in the Class A segment by the continued increase in the concentration
of diesel units within the Class A line (30.9% in 2009 and 25.7% in 2008).
Diesel units are generally larger and more expensive than gas units.
Cost of products sold decreased $264,473 to $161,455 or 99.8% of motorized net
sales for fiscal 2009 compared to $425,928 or 92.2% of motorized net sales for
fiscal 2008. The change in material, labor, freight-out and warranty comprised
$252,347 of the $264,473 decrease in cost of products sold and was due to
decreased sales volume. In addition, in fiscal 2008 cost of products sold
includes charges of $1,526 related to the write-down of certain properties to
fair value. Material, labor, freight-out and warranty as a percentage of net
sales increased to 87.4% from 85.2% from fiscal 2008 to 2009. This 2.2% increase
as a percentage of net sales was primarily driven by the deep discounting done
in fiscal 2009 to remain competitive in the difficult motorized market segment.
Labor, freight-out and warranty costs in relation to gross sales remained
consistent with fiscal 2008. Material costs in relation to gross sales decreased
by 1.0% in fiscal 2009 primarily due to the favorable impact of the LIFO
inventory liquidations of $4,430. Manufacturing overhead decreased $10,600 to
$20,083 in fiscal 2009 compared to $30,683 in fiscal 2008. Variable costs in
manufacturing overhead decreased $10,889 to $15,920 or 9.8% of motorized net
sales for fiscal 2009 compared to $26,809 or 5.8% of motorized net sales for
fiscal 2008 due to lower production. Fixed costs in manufacturing overhead,
which consist primarily of facility costs and property taxes, increased $289 to
$4,163 from $3,874 in fiscal 2008.
Motorized gross profit decreased $35,656 to $272 or 0.2% of motorized net sales
for fiscal 2009 compared to $35,928 or 7.8% of motorized net sales for fiscal
2008. The decrease in gross profit was due primarily to the 63.1% decrease in
unit sales volume and additional discounting.
Selling, general and administrative expenses were $19,695 or 12.2% of motorized
net sales for fiscal 2009 compared to $28,899 or 6.3% of motorized net sales for
fiscal 2008. The primary reason for the $9,204 decrease in selling, general and
administrative expenses was decreased net sales which caused related
commissions, bonuses and other compensation to decrease by $7,681. In addition,
self-insurance costs decreased $2,650 due to the settlement in fiscal 2008 of a
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