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| ROCK > SEC Filings for ROCK > Form 10-Q on 6-Aug-2009 | All Recent SEC Filings |
6-Aug-2009
Quarterly Report
In the last two months of 2008 and continuing in the first six months of 2009,
the continued financial market and economic turmoil impacting the United States
and the rest of the world resulted in significant downturns in all of the key
end markets we serve, building and construction, industrial, and automotive. The
downturns in the residential building and automotive markets worsened during the
first six months of 2009 and the continued collapse of the credit markets led to
a severe slowdown in the commercial building and industrial markets during this
same period. Our sales, earnings, and cash flow were also negatively impacted by
volatile commodity prices, including steel, our most significant raw material
cost.
Commodity raw material prices, including steel, aluminum, and resins, impact the
cost of raw materials we purchase and also impact the pricing we offer to
customers on sales of our products. During 2008, we were able to successfully
manage dramatic increases in commodity raw material prices during the first
three quarters of the year. Commodity prices fell precipitously during the
fourth quarter of 2008 and continued to fall during the first six months of
2009. The rapid decrease in commodity prices has led to an increase in material
costs as a percentage of sales during the six months ended June 30, 2009
compared to prior periods. Commodity prices began to stabilize during the second
quarter of 2009 and the affect commodity raw material prices have on our
operating results lessened, leading to improved gross margins during the three
months ended June 30, 2009 compared to the three months ended March 31, 2009. We
expect our gross margins to continue to improve during the remainder of 2009 as
commodity prices continue to stabilize.
During the three months ended March 31, 2009, we recorded a $25.5 million
goodwill impairment charge. The impairment was recorded as a result of an
expected decrease in our long-term projections of revenues and cash flows to be
generated by a reporting unit reported within our Building Products segment.
We have taken a number of steps to position the Company as a low-cost provider
of our products. Over the past eighteen months, our focus has been on achieving
operational excellence through lean initiatives and the consolidation of
facilities. We have closed or consolidated a total of 22 facilities since
January 2008. Due to the negative impact the significant economic downturn has
had on our end markets, we have continued to aggressively reduce costs
throughout the Company to adjust to the decreased sales volumes and maximize
cash flows generated from operating activities. Actions implemented during the
first six months of 2009 to reduce costs and maximize cash included further
staff reductions of 19%, 10% reductions in the salaries of the Chief Executive
Officer and Chief Operating Officer, 10% reduction in fees paid to the Board of
Directors, elimination of salary increases, suspension of the company match on
401(k) contributions, furloughs at many business units, limitations on capital
expenditures, travel restrictions, and many other discretionary spending
reductions. We believe these actions will help us to meet our priorities for
2009: serving our customers and maximizing our liquidity.
As a result of our efforts to reduce costs, operating results for the three
months ended June 30, 2009 improved sequentially from the three months ended
March 31, 2009. The following summarizes results of operations for the first two
quarters of 2009 (in thousands):
Three Months Three Months
Ended Ended Percentage
June 30, 2009 March 31, 2009 Change
Net sales $ 217,055 $ 204,843 6.0 %
Cost of sales 179,604 191,830 (6.4 )%
Gross profit 37,451 13,013 187.8 %
Selling, general and administrative expense 27,156 30,680 (11.5 )%
Goodwill impairment - 25,501 (100.0 )%
Income (loss) from operations $ 10,295 $ (43,168 ) 123.8 %
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Net sales increased $12.2 million, or 6.0%, during the three months ended
June 30, 2009 compared to the three months ended March 31, 2009 as a result of
increased sales volume from our Building Products segment partially offset by a
decrease in sales volume from our Processed Metal Products segment. Gross margin
increased to 17.3% for the three months ended June 30, 2009 from 6.4% for the
three months ended March 31, 2009 due to a better alignment of customer selling
prices to material costs and significant cost reductions. Fluctuations in
commodity raw material costs continue to negatively impact our gross margins;
however, the impact was less significant in the second quarter of 2009 compared
to the first quarter of 2009. We expect our gross margins to continue to improve
throughout the remainder of 2009 as commodity raw material costs stabilize.
Selling, general, and administrative expenses decreased $3.5 million, or 11.5%,
during the three months ended June 30, 2009 compared to the three months ended
March 31, 2009 primarily due to decreased payroll-related expenses as a result
of staff reductions and furloughs. As a result, operating income as a percentage
of net sales increased to 4.7% for the three months ended June 30, 2009 compared
to an operating loss as a percentage of net sales of 8.6%, excluding the
goodwill impairment charge of $25.5 million, for the three months ended
March 31, 2009.
Results of Operations
Three Months Ended June 30, 2009 Compared to the Three Months Ended June 30,
2008
The following table sets forth selected results of operations data and its
percentage of net sales for the three months ended June 30 (in thousands):
2009 2008
Net sales $ 217,055 100.0 % $ 347,173 100.0 %
Cost of sales 179,604 82.7 268,475 77.3
Gross profit 37,451 17.3 78,698 22.7
Selling, general and administrative expense 27,156 12.6 41,347 11.9
Income from operations 10,295 4.7 37,351 10.8
Interest expense 5,779 2.6 7,261 2.1
Equity in partnership's income (1) (126 ) (0.0 ) (270 ) (0.0 )
Income before taxes 4,642 2.1 30,360 8.7
Provision for income taxes 5,226 2.4 11,377 3.2
(Loss) income from continuing operations (584 ) (0.3 ) 18,983 5.5
Discontinued operations, net of taxes (2) 656 0.3 1,130 0.3
Net income $ 72 0.0 % $ 20,113 5.8 %
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(1) Equity in partnership's income represents our proportional interest in the income of our steel pickling joint venture and other income.
(2) Discontinued operations represent the income, net of income taxes, attributable to our powder metals and bath cabinet manufacturing businesses which we sold in October 2008 and August 2007, respectively.
The following table sets forth the Company's net sales by reportable segment for the three months ended June 30 (in thousands):
Change due to
Total Foreign
2009 2008 Change Currency Operations
Net sales:
Building Products $ 190,802 $ 281,058 $ (90,256 ) $ (6,167 ) $ (84,089 )
Processed Metal Products 26,253 66,115 (39,862 ) - (39,862 )
$ 217,055 $ 347,173 $ (130,118 ) $ (6,167 ) $ (123,951 )
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Net sales decreased by $130.1 million, or 37.5% to $217.1 million for the three
months ended June 30, 2009 compared to the three months ended June 30, 2008. The
economic downturn and its effect on the key end markets we serve led to the
significant drop in sales. Foreign currency fluctuations also contributed to a
$6.2 million decrease in net sales during the three months ended June 30, 2009
compared to the same period in the previous year.
Net sales in our Building Products segment decreased by $90.3 million, or 32.1%,
to $190.8 million for the three months ended June 30, 2009 from net sales of
$281.1 million for the three months ended June 30, 2008. Excluding the
$6.2 million impact of exchange rate fluctuations, the decrease in net sales was
$84.1 million, or 29.9% from the same period in the prior year, as a result of a
decrease in sales volume due to a slowdown in the residential building,
commercial construction, architectural, and industrial markets.
Net sales in our Processed Metal Products segment decreased by $39.9 million, or
60.4%, to $26.2 million for the three months ended June 30, 2009 from net sales
of $66.1 million for the three months ended June 30, 2008. The decrease in net
sales was primarily a function of a 54% decrease in tons sold due to a slowdown
in the automotive markets. The Processed Metal Products segment was
significantly impacted by a decrease in sales volume during the three months
ended June 30, 2009 as a result of the bankruptcies filed by two automotive
customers, Chrysler and General Motors, and the resultant plant shut-downs that
occurred during this period. We expect demand for our products to sequentially
improve during the third quarter of 2009 as Chrysler and General Motors resume
manufacturing.
Gross margin decreased to 17.3% for the three months ended June 30, 2009 from
22.7% for the three months ended June 30, 2008. The decrease in gross margin was
the result of the significant reduction in sales volume and a decrease in the
spread between customer selling prices and raw material costs. The reduction in
sales volume resulted in a 3.1% decrease in gross margin as fixed costs were
spread over less volume partially offset by aggressive cost cutting initiatives
that reduced the impact of reduced sales volume. The precipitous decrease in
commodity costs has led to high cost inventory being sold at lowered customer
selling prices. The decreased spread between material costs and customer selling
prices has led to material costs as a percentage of net sales increasing
approximately 1.9% during the three months ended June 30, 2009 compared to the
same period in 2008.
Selling, general and administrative expenses decreased by $14.2 million, or
34.3%, to $27.2 million for the three months ended June 30, 2009 from
$41.4 million for the three months ended June 30, 2008. The $14.2 million
decrease is the primarily the result of a $9.4 million decrease in
payroll-related expenses resulting from our staff reductions, another
$2.1 million of cost reduction from lower marketing and outside professional
fees, and a $1.2 million loss on the disposal of fixed assets that was
recognized during the three months ended June 30, 2008. Despite our efforts to
reduce costs, selling, general and administrative expenses as a percentage of
net sales increased to 12.6% for the three months ended June 30, 2009 from 11.9%
for the three months ended June 30, 2008 as a result of the 37.5% reduction in
net sales.
The following table sets forth the Company's income from operations and income from operations as a percentage of net sales by reportable segment for the three months ended June 30 (in thousands):
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