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| BZC > SEC Filings for BZC > Form 10-Q on 27-Jul-2009 | All Recent SEC Filings |
27-Jul-2009
Quarterly Report
General
We design, develop, manufacture, sell and service sophisticated lifting
equipment for specialty aerospace and defense applications. With over 50% of the
global market, we have long been recognized as the world's leading designer,
manufacturer, service provider and supplier of performance-critical rescue
hoists and cargo hook systems. We also manufacture weapons-handling systems,
cargo winches, and tie-down equipment. Our products are designed to be efficient
and reliable in extreme operating conditions and are used to complete rescue
operations and military insertion/extraction operations, move and transport
cargo, and load weapons onto aircraft and ground-based launching systems. We
have three major operating segments which we aggregate into one reportable
segment. The operating segments are Hoist and Winch, Cargo Hooks, and Weapons
Handling. The nature of the production process (assemble, inspect, and test) is
similar for each operating segment, as are the customers and the methods of
distribution for the products.
All references to years in this Management's Discussion and Analysis of
Financial Condition and Results of Operations refer to the fiscal year ended on
or ending on March 31 of the indicated year unless otherwise specified.
Results of Operations
Three Months Ended June 28, 2009 Compared with Three Months Ended June 29, 2008
(in thousands)
Three Months Ended Increase (decrease)
June 28, June 29,
2009 2008 $ %
New Equipment $ 5,547 $ 6,279 $ ( 732 ) (11.7 )
Spare Parts 2,641 2,929 ( 288 ) (9.8 )
Overhaul and Repair 4,004 3,809 195 5.1
Engineering Services 1,170 951 219 23.0
Net Sales 13,362 13,968 ( 606 ) ( 4.3 )
Cost of Sales 8,128 7,946 182 2.3
Gross Profit 5,234 6,022 ( 788 ) (13.1 )
General, administrative and selling expenses 4,210 4,227 ( 17 ) (0.4 )
Relocation expense 138 - 138 100.0
Interest expense 208 439 ( 231 ) ( 52.6 )
Net income $ 358 $ 765 $ ( 407 ) (53.2 )
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Net Sales. Our net sales decreased to $13.4 million in the first quarter of
fiscal 2010, a decrease of $0.6 million from net sales of $14.0 million in the
first quarter of fiscal 2009. The $0.7 million decrease in sales of new
equipment for the first quarter of fiscal 2010 as compared to the same period
last year was driven primarily by $0.5 million lower shipments in the cargo hook
operating segment and $0.2 million in the hoist and winch operating segment. We
had no sales of new equipment in the weapons handling operating segment during
the first three months of fiscal 2010 and fiscal 2009.
In the first three months of fiscal 2010 compared to the same prior year period,
sales of spare parts in the cargo hook and weapons handling operating segments
decreased $0.4 million and $0.3 million, respectively. These decreases were
slightly offset by an increase of $0.4 million of spare part sales in the hoist
and winch operating segment.
Overhaul and repair sales in the hoist and winch operating segment increased
$0.4 million in the first quarter of fiscal 2010 as compared to the same period
last year, but were slightly offset by lower sales in the cargo hook operating
segment of $0.2 million.
The $0.2 million increase in engineering services during the first three months
of fiscal 2010 as compared to the first three months of fiscal 2009 is
attributable to the weapons handling operating segment. Specifically, it is the
result of a contract for the design and development of a recovery winch being
developed for the U.S. Army under the Future Combat Systems (FCS) Program.
The lower overall total sales volume in the first quarter of fiscal 2010 as
compared to the same prior year period is due primarily to delays in receipt of
customer orders that we expected to process and ship during the quarter. At the
end of fiscal 2009 we saw, for the first time, some indications that the global
economic slowdown was beginning to affect our markets, as certain customers have
requested extensions of delivery dates for certain products and have also asked
for extended payment terms. Since then we have seen some resetting of priorities
that will affect shipments of certain of our products. For example, the FCS
Program for which we were developing new equipment in the weapons handling
operating segment was terminated. While we expect that the termination of this
program will have a relatively minor impact on our fiscal 2010 operating
results, the action by the U.S. Government is contributing to a degree of
uncertainty.
The timing of U.S. Government awards, the availability of U.S. Government
funding and product delivery schedules are among the factors that affect the
period in which revenues are recorded. In recent years, our revenues in the
second half of the fiscal year have generally exceeded revenues in the first
half of the fiscal year. We anticipate that this trend will continue in fiscal
2010 resulting in a favorable sales comparison for the entire fiscal year.
Cost of Sales. The three operating segments of hoist and winch, cargo hooks, and
weapons handling equipment have generated sales in three components: new
equipment, overhaul and repair, and spare parts, each of which has progressively
better margins. Accordingly, cost of sales as a percentage of sales will be
affected by the weighting of these components to the total sales volume. In the
first quarter of fiscal 2010, the $8.1 million cost of sales as a percent of
sales was approximately 61%. In the first three months of fiscal 2009, the
$7.9 million cost of sales as a percentage of sales was approximately 57%. The
4% increase in cost of sales as a percentage of sales in the first quarter of
fiscal 2010 as compared to the same prior year period is discussed below under
"Gross Profit".
Gross Profit. As discussed in the "Cost of Sales" section above, the three
components of sales in each of the operating segments have margins reflective of
the market. During the last four fiscal years, the gross profit margin on new
equipment has been generally in the range of 31% to 35%, with overhaul and
repair ranging from 34% to 43% and spare parts ranging from 66% to 71%. The
balance or mix of this activity, in turn, will have an impact on overall gross
profit and overall gross profit margins. The overall gross margin was 39% for
the first quarter of fiscal 2010 as compared to 43% for the first quarter of
fiscal 2009. The decrease in the overall gross margin is attributable to lower
sales volume and to an unfavorable mix in new production and overhaul & repair
shipments. The lower overall sales volume in the first three months of fiscal
2010 as compared to the same prior year period accounted for approximately half
of the overall 4% decrease in gross margin. The lower gross margin in new
production during the first three months of fiscal 2010 as compared to the same
prior year period is due to lower sales volume and an unfavorable performance
mix in the cargo hook operating segment. Overhaul and repair sales in the hoist
and winch operating segment increased in the first quarter of fiscal 2010 as
compared to the first quarter of fiscal 2009, but the gross profit in the first
quarter of fiscal 2010 was lower than in the same prior year period due to an
unfavorable performance mix in both cost and pricing.
General, administrative and selling expenses. General, administrative and
selling expenses for the first quarter of fiscal 2010, as compared to the first
quarter of fiscal 2009, remained essentially unchanged. In response to the order
patterns mentioned in the "New Orders" section below, we initiated certain cost
cutting measures in the beginning of fiscal 2010 in an effort to improve
operating results for fiscal 2010. These measures involved a net reduction in
our headcount of approximately 7% of our work force. General, administrative and
selling expenses for the first three months of fiscal 2010 includes a pretax
charge of $0.3 million charge related to these reductions but we anticipate over
$1.0 million additional cost savings by the end of fiscal 2010. The personnel
reductions were carefully considered and we believe that the headcount
reductions will not inhibit our ability to meet the sales volume in fiscal 2010.
Interest expense. The refinancing of our Former Senior Credit Facility was
completed in the second quarter of fiscal 2009 (see Senior Credit Facility
section below). The decline in the interest rates due to the refinancing coupled
with the reduction of our Senior Credit Facility due to required principal
payments caused the $0.2 million decrease in interest expense to $0.2 million in
the first quarter of fiscal 2010 as compared to $0.4 million in the first
quarter of fiscal 2010.
Net Income. We reported net income of $0.4 million in the first quarter of
fiscal 2010, which included a pretax charge of $0.1 million related to the
scheduled relocation of our facility to Whippany New Jersey, as compared to net
income of $0.8 million in the first quarter of fiscal 2009. This decrease in net
income resulted from the reasons discussed above. Net income for the first three
months of fiscal 2010 includes a pretax charge of $0.3 million related to the
reduction in force described in "General, administrative and selling expenses"
section above, and we anticipate over $1.0 million additional costs savings by
the end of fiscal 2010.
We expect to initiate the relocation to a more efficient facility in Whippany,
New Jersey. in the third quarter, and complete it in the fourth quarter, of
fiscal 2010. Aside from the actual cost of the physical move to the new location
which is estimated to be $0.8 million, we expect the additional costs related to
the occupancy of the new facility to be approximately $0.4 million in fiscal
2010.
New orders. New orders received during the first quarter of fiscal 2010 totaled
$15.6 million, as compared with $23.0 million in the first quarter of fiscal
2009. Orders for new equipment in the hoist and winch operating segment
decreased $3.8 million despite orders we received during the first three months
of fiscal 2010 totaling $2.4 million for the system design and development of a
recovery winch for a fixed wing aircraft being developed for the U.S. Army and
Air Force under the Joint Cargo Aircraft Program, and $2.9 million in orders for
new equipment in the hoist and winch operating segment for the A109, A119 and
AW139 Programs. Orders for new equipment in the cargo hook operating segment
decreased $4.1 million for the first three months of fiscal 2010 as compared to
the same prior year period.
Orders for spare parts in the hoist and winch operating segment increased
$0.5 million in the first quarter of fiscal 2010 compared to the first quarter
of fiscal 2009, but were partially offset by a decrease of approximately
$0.3 million and $0.4 million in the cargo hook and weapons handling operating
segments, respectively.
New orders for overhaul and repair in the cargo hook operating segment increased
$1.4 million in the first quarter of fiscal 2010 as compared to the same period
last year. Orders for overhaul and repair in both the hoist and winch and
weapons handling operating segments remained essentially unchanged for the first
quarter of fiscal 2010 as compared to the first quarter of fiscal 2009. Orders
for engineering services decreased $0.5 million in the first quarter of fiscal
2010 as compared to the same period last year.
Backlog. Backlog at June 28, 2009 was $133.3 million, an increase of
$2.3 million from the $131.0 million at March 31, 2009. Increases in backlog are
mainly attributable to a $2.4 million contract for the system design and
development of a recovery winch for a fixed wing aircraft being developed for
the U.S. Army and Air Force under the Joint Cargo Aircraft Program, and
$2.9 million in orders for new equipment in the hoist and winch operating
segment for the A109, A119 and AW139 Programs. The offsetting decrease is
attributable to previously scheduled shipments. The backlog at June 28, 2009
includes approximately $65.0 million relating to the Airbus A400M military
transport aircraft, which per our contract with Airbus is scheduled to commence
shipping in late calendar 2009 and continue through 2020. There have been recent
reports by analysts that there is a delay in the production schedule for the
Airbus A400M military transport aircraft. Notwithstanding these reports, we have
not to date received notification from Airbus that there is a significant delay
in delivering our equipment for this program.
The product backlog varies substantially from time to time due to the size and
timing of orders. We measure backlog by the amount of products or services that
our customers have committed by contract to purchase from us as of a given date.
Approximately $38.6 million of backlog at June 28, 2009 is scheduled for
shipment during the next twelve months. The book-to-bill ratio is computed by
dividing the new orders received during the period by the sales for the period.
A book-to-bill ratio in excess of 1.0 is potentially indicative of continued
overall growth in our
sales. Our book to bill ratio for the first quarter of fiscal 2010 was 1.2 as
compared to 1.6 for the first quarter of fiscal 2009. The decrease in the book
to bill ratio was directly related to the lower order intake during the first
quarter of fiscal 2010, as compared to the first quarter of fiscal 2009.
Although significant cancellations of purchase orders or substantial reductions
of product quantities in existing contracts seldom occur, such cancellations or
reductions could substantially and materially reduce our backlog. Therefore, our
backlog information may not represent the actual amount of shipments or sales
for any future period.
Liquidity and Capital Resources
Our principal sources of liquidity are cash on hand, cash generated from
operations, and our Senior Credit Facility, as defined below. Our liquidity
requirements depend on a number of factors, many of which are beyond our
control, including the timing of production under our contracts with the U.S.
Government. Our working capital needs fluctuate between periods as a result of
changes in program status and the timing of payments by program. Additionally,
as our sales are generally made on the basis of individual purchase orders, our
liquidity requirements vary based on the timing and volume of orders. Cash to be
used in fiscal 2010 for capital expenditures, our relocation to a new facility
and capitalized project costs for engineering are expected to be approximately
$8.0 million to $9.0 million. Based on cash on hand, future cash expected to be
generated from operations and the Senior Credit Facility, we expect to have
sufficient cash to meet our requirements for at least the next twelve months.
During the second quarter of fiscal 2009, we refinanced and paid in full the
Former Senior Credit Facility with a new 60 month, $33.0 million Senior Credit
Facility consisting of a $10.0 million revolving line of credit and term loans
totaling $23.0 million. At June 28, 2009, there were no outstanding borrowings,
$1.0 million in outstanding (standby) letters of credit, and $9.0 million in
availability under the revolving portion of the Senior Credit Facility. At
June 28, 2009, we were in compliance with the provisions of the Senior Credit
Facility.
In February, 2008, we completed the sale of our headquarters facility and plant
in Union, New Jersey. The sales price for the facility was $10.5 million and net
proceeds at closing from the sale of the facility of $9.8 million were applied
to reduce our former senior credit facility. The agreement of sale permits us to
lease the facility for up to two years after closing, pending our relocation to
a new site.
In May, 2009 we executed a 10 year lease for a facility in Whippany, New Jersey,
which will be better suited to our current and expected needs, and we expect to
initiate the relocation to the new site during the third quarter, and complete
it in the fourth quarter, of fiscal 2010. The lease agreement calls for monthly
rental payments of approximately $67 thousand commencing January 2010 through
the fifth anniversary of the fixed rent commencement date and approximately $77
thousand per month from January 2015 through the end of the lease term. While
the relocation will require a cash outlay of approximately $5.0 million to
outfit the new facility, we expect to continue our debt reduction program with a
targeted principal reduction of our Senior Credit Facility in the area of
$5.0 million to $6.0 million in fiscal 2010. Aside from the actual cost of the
physical move to the new location which is estimated to be $0.8 million, we
expect the additional costs related to the occupancy of the new facility to be
approximately $0.4 million in fiscal 2010 as compared to occupancy costs
expensed in fiscal 2009. The occupancy costs associated with the new facility is
expected to increase approximately $0.7 million in fiscal 2011 as compared to
fiscal 2010.
Our common stock is listed on the NYSE Amex (former American Stock Exchange)
under the trading symbol BZC.
Working Capital
Our working capital at June 28, 2009 was $31.9 million, as compared to
$32.3 million at March 31, 2009. The ratio of current assets to current
liabilities was 2.8 to 1 at both June 28, 2009 and March 31, 2009.
The major working capital changes during the first three months of fiscal 2010
resulted from a decrease in accounts receivable of $5.1 million, an increase in
inventory of $4.7 million, an increase in prepaid and other current assets of
$0.3 million, and a decrease in other current liabilities of $0.3 million. In
addition, cash and cash equivalents decreased by $0.5 million.
The decrease in accounts receivable reflects collection of amounts due from
customers related to the heavy shipments that occurred late in the fourth
quarter of fiscal 2009. The increase in inventory is due to delays in new
orders, mentioned above, and a focus on having certain common sub-assemblies on
hand in anticipation of our relocation to our new facility in Whippany, New
Jersey, which we expect to initiate during the third quarter, and complete it in
the fourth quarter, of fiscal 2010. We do not foresee the relocation to have any
impact on meeting the shipping demands of our customers.
The increase in prepaid and other current assets of $0.3 million is mainly
attributable to the prepayment of certain maintenance agreements. The decrease
in other current liabilities is mainly attributable to the amortization of the
deferred gain related to the sale of our Union, New Jersey facility in
February 2008.
The number of days that sales were outstanding in accounts receivable increased
to 73.8 days at June 28, 2009 from 69.7 days at March 31, 2009. We have received
notice from several of our customers regarding their new company policies for
extending payment terms to suppliers. This has attributed to the increased
number of days sales that were outstanding in accounts receivable at June 28,
2009 compared to March 31, 2009. Inventory turnover decreased to 1.48 turns at
June 28, 2009 versus 1.62 turns at June 29, 2008. The decrease in inventory
turns is reflective of the reasons discussed above.
Capital Expenditures
Cash paid for our additions to property and equipment was approximately
$0.7 million for both the first three months of fiscal 2010 and fiscal 2009. The
majority of the additions to property and equipment for the first three months
of fiscal 2010 represent amounts related to the fit-out of the Company's new
facility (See "Liquidity and Capital Resources" above).
Cash paid for capitalized project costs, representing qualification and
proto-type units on several programs, were approximately $0.1 million for the
first three months of fiscal 2010 and $0.2 million for the first three months of
fiscal 2009. Capitalized project costs will be amortized on a per unit basis
based on the shipping schedule. Capitalized project costs budgeted in fiscal
2010 total approximately $2.3 million.
Senior Credit Facility
On August 28, 2008, we refinanced and paid in full our Former Senior Credit
Facility (as defined below) with a new 60 month, $33.0 million senior credit
facility consisting of a $10.0 million revolving line of credit and term loans
totaling $23.0 million (the "Senior Credit Facility"). As a result of this
refinancing, in the second quarter of fiscal 2009, we recorded a pre-tax charge
of $0.6 million consisting of $0.2 million for the write-off of unamortized debt
issue costs and $0.4 million for the payment of a pre-payment premium. The term
loan requires quarterly principal payments of approximately $0.8 million over
the term of the loan with the remainder of the term loan due at maturity.
Accordingly, the balance sheet reflects $3.3 million of current maturities due
under the term loan of the Senior Credit Facility as of June 28, 2009.
The Senior Credit Facility bears interest at either the "Base Rate" or the
London Interbank Offered Rate ("LIBOR") plus, in each case, applicable margins
based on our leverage ratio, which is equal to our consolidated total debt,
calculated at the end of each fiscal quarter, to consolidated EBITDA (the sum of
net income, depreciation, amortization, other non-cash charges to net income,
interest expense and income tax expense minus charges related to the refinancing
of debt minus non-cash credits to net income) calculated at the end of such
quarter for the four quarters then ended. The Base Rate is the higher of the
Prime Rate or the Federal Funds Open Rate plus .50%. The applicable margins for
the Base Rate based borrowings are between 0% and .75%. The applicable margins
for LIBOR based borrowings are between 1.25% and 2.25%. At June 28, 2009 the
Senior Credit Facility had a blended interest rate of 3.5%, all tied to LIBOR,
except for $0.1 million which was tied to the Prime Rate. In addition, we
are required to pay a commitment fee of .375% on the average daily unused
portion of the revolving portion of the Senior Credit Facility. The Senior
Credit Facility requires us to enter into an interest rate swap for a term of at
least three years in an amount not less than 50% for the first two years and 35%
for the third year of the aggregate amount of the term loan, which is discussed
below.
The Senior Credit Facility is secured by all our assets and allows us to issue
letters of credit against the total borrowing capacity of the facility. At
June 28, 2009, under the revolving portion of the Senior Credit Facility, there
were no outstanding borrowings, $1.0 million in outstanding (standby) letters of
credit, and $9.0 million in availability. At June 28, 2009, we were in
compliance with the provisions of the Senior Credit Facility.
Interest Rate Swap- The Senior Credit Facility requires us to enter into an
interest rate swap for a term of at least three years in an amount not less than
50% for the first two years and 35% for the third year in each case, of the
aggregate amount of the term loan. The interest rate swap, a type of derivative
financial instrument, is used to manage interest costs and minimize the effects
of interest rate fluctuations on cash flows associated with the term portion of
the Senior Credit Facility. We do not use derivatives for trading or speculative
purposes. In September 2008, we entered into a three year interest rate swap to
exchange floating rate for fixed rate interest payments to hedge against
interest rate changes on the term portion of our Senior Credit Facility, as
required by the loan agreement executed as part of the Senior Credit Facility.
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